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Ampro 4000 error
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papalek



Joined: 08 Mar 2006
Posts: 1536
Location: Longs SC

Posted: Sun Aug 01, 2010 8:49 pm    Post subject: Ampro 4000 error

The 4000 at my sisters has been running great now for over a year until today. When they went to turn it on it shows error 20 at board 44. Anyone know what that code means?

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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Sun Aug 01, 2010 11:33 pm    Post subject:

First check the battery on the CPU bd. If ok check:

http://www.curtpalme.com/docs/Ampro_I2CError.pdf

Error XX at 44 means one of the TDA8444 DACs is in trouble. There are alot of them thoughout the projector. Each has it's own address like 4A, 42, 44......... The one with address 44 might be on the vertical bd like the table says or maybe not because the list is for X600 projectors.

Do you have service manual for 2000-4000 projectors?

Scott

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papalek



Joined: 08 Mar 2006
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Location: Longs SC

Posted: Sun Aug 01, 2010 11:51 pm    Post subject:

The battery was new a year ago. I downloaded the manual but it will not open on this PC. I have boards from a 2000 that I can use to swap out. Just need a starting place.
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papalek



Joined: 08 Mar 2006
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Location: Longs SC

Posted: Tue Aug 03, 2010 11:40 am    Post subject:

Update. I went and looked it over and the fuse is blown for the +20v rail. I am going to replace the fuse and see what happens. But why did it show an IC error instead of low +20v? Second question,what would cause that fuse to blow? What does it supply?
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Tue Aug 03, 2010 12:55 pm    Post subject:

The +20V goes to just about everything. All the low level analog circuits use it. The TDA8444 that is at address 44 uses the +12V that is made from the +20V. Strange that you aren't getting alot of other errors.

I would unplug the HV supply, big connector, and replace fuse. If it blows again then start pullling boards until you find the one that blows the fuse. The fuse might not blow. Sometimes they will fail from fatigue.

scott

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papalek



Joined: 08 Mar 2006
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Location: Longs SC

Posted: Thu Aug 05, 2010 9:56 pm    Post subject:

Update.
I tried to fire it up with the HVPS unpluged but it would not start. Open Interlock kept it from starting. I pluged it back in and pushed start. It froze up,with the +20 LED very dim and the +9 and -9 LEDs dim. It stayed like that for ablout 4-5 seconds and the fuse blew on the +20. Both the +9 and -9 Leds went to full brightness and it continued through the start up cycle. Fans run and it has error 20 at 44 and error 20 at 4e showing with the fuse blown. How will I be able to power it on with boards removed if the Open Interlock keeps it from starting?

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AnalogRocks
Forum Moderator


Joined: 08 Mar 2006
Posts: 26706
Location: Toronto, Ontario, Canada

TV/Projector: Sony 1252Q, AMPRO 4000G

Posted: Thu Aug 05, 2010 9:59 pm    Post subject:

There's a DIP switch for that if I remember correctly. Let me see if I can find my thread
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Tim in Phoenix



Joined: 21 Oct 2006
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Location: Phoenix

Posted: Thu Aug 05, 2010 11:07 pm    Post subject:

Guys!

Where is Chip when an Ampro goes belly up? Smile


.
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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Thu Aug 05, 2010 11:51 pm    Post subject:

Tim in Phoenix wrote:
Guys!

Where is Chip when an Ampro goes belly up? Smile


.


Right here smart a$$ Mr. Green

Pap, only concearn yourself with the first error code. Usually the rest sort themselve out as a result of fixing the first.

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A Barco is only a AmPro with training wheels

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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Thu Aug 05, 2010 11:52 pm    Post subject:

Write on a sticker or piece of masking tape:

SW2 I2C bus error disable
SW3 Interlock Open disable

(this is for the long CPU card)

and stick on the chassis by the CPU card.

The tubes can't be hurt if the HV doesn't come up. Much safer to disable HV when chasing down this type of problem.

Scott

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macgyver655



Joined: 22 Aug 2007
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Posted: Fri Aug 06, 2010 2:01 am    Post subject:

Error 20 means failure to acknowledge a write to a data address. And the address is 44. Here's what you must do. Completely ignore and disregard the errors. You are getting the errors because the 20v line is down. The address 44 cant acknowledge because there is no power to it.

I dont think the 4000 has a 20v down error in the software so it wont show that error. I think.

You must find the short on the 20v line. If you have a DMM and set it to diode or continuity and connect one end to the 20v fuse clip on the output and the other end to ground and see if it shows a short. If it does then try pulling boards until the short goes away.

The error wont go away by bypassing the interlock and pulling boards. But it may stop the fuse from blowing. You could put in another fuse and pull boards until the dim 20v led goes bright. But disconnect the HV first like Scott said.
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papalek



Joined: 08 Mar 2006
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Location: Longs SC

Posted: Fri Aug 06, 2010 2:39 pm    Post subject:

I will try the DMM method first. 6.3A fuses are not easy to come by around here.
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papalek



Joined: 08 Mar 2006
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Location: Longs SC

Posted: Mon Aug 16, 2010 12:31 pm    Post subject:

This was a pain in the ass. I started out with Mac's DMM method. I got an instant dead short reading on the fuse lead. I started pulling boards one at a time to try and find it. I still had a dead short every time. So next I pulled every board and wire off the mother board at once. I still had a dead short. I noticed a screw missing from a bracket and seeing how this is floor mounted,it might have went under the motherboard and was shorting it out. No luck,after pulling out the motherboard and inspecting it. I plugged the power supply back on to it and still had a dead short. What the hell is going on!!! I searched around and found that I did have another power supply to replace it with. I plugged in the new power supply to the motherboard and no short. Hurray!!!! I put everything back together and it fires right up. The short is somewhere in the SMPS. That is the first one that I have had fail on an Ampro.
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Aug 16, 2010 2:11 pm    Post subject:

If you can't nail it, let me know..
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papalek



Joined: 08 Mar 2006
Posts: 1536
Location: Longs SC

Posted: Mon Aug 16, 2010 3:09 pm    Post subject:

The projector is working fine now. It is just a dead short in the SMPS that I took out.
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tse



Joined: 03 May 2006
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Location: Sweatbucket, Fl.

Posted: Mon Aug 16, 2010 3:16 pm    Post subject:

Good chance that it is the rectifier for the +20V rail. If it shorts you read through the diode, through the transformer winding (a piece of wire) to ground.

Scott

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macgyver655



Joined: 22 Aug 2007
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Posted: Mon Aug 16, 2010 5:55 pm    Post subject:

tse wrote:
Good chance that it is the rectifier for the +20V rail. If it shorts you read through the diode, through the transformer winding (a piece of wire) to ground.

Scott


Thats if he was testing on the input side of the fuse and that would probably not blow the fuse unless it was an overvoltage maybe. On the output side it would be a shorted cap. Which side of the fuse holder were you connected to Pap?
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papalek



Joined: 08 Mar 2006
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Location: Longs SC

Posted: Mon Aug 16, 2010 6:24 pm    Post subject:

I was testing the output side.There was no fuse in the holder at the time.So it is definitely on the output side.
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Mon Aug 16, 2010 7:08 pm    Post subject:

Doh! Guess I wasn't listening well.

Scott

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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Mon Aug 16, 2010 11:18 pm    Post subject:

tse wrote:
Doh! Guess I wasn't listening well.

Scott



LOL. That just means your human like the rest of us. Very Happy
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