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Changing out caps...
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gcom007



Joined: 26 Aug 2007
Posts: 112
Location: Beverly Hills, Michigan

Posted: Wed Sep 03, 2008 7:50 am    Post subject: Changing out caps...

So I've had this Barco 1208s/e for about 9 months now, went through some troubles with it at first that got ironed out quite easily with experience and even with some of the crappiest looking tubes you can imagine, I'm getting a great picture. Now that said, I've got new tubes to swap in when I finally get some time and I'm thinking about other general cleanup procedures. I've heard of swapping out caps in places as well as resistors that just get a bit more worn out over time.

I've got a descent amount of experience with this sort of thing in the audio world and can handle a soldering iron efficiently. Anything you guys might recommend to improve things at all? I read somewhere that replacing all the caps on the neck boards can help add a bit of punch.

Also, how hung up do people get on cap quality? I know in the audio world you've got a lot of people swearing by one thing while plenty of others cry "snake oil." I'm just curious what y'all think about this sort of thing. I've gotta get this thing up and running in tip-top fashion by the start of hockey season (early October). My Wings have a Cup to defend!

Meanwhile, it's almost 4 AM and my last year of college starts in about, oh yeah, 4 hours! Damn CRT projectors...

Edit: Here's where I read about some basic mods...thoughts?

http://archive2.avsforum.com/avs-vb/showthread.php?p=9300349&&#post9300349

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Ile



Joined: 09 Mar 2006
Posts: 1491
Location: Jyväskylä, Finland

Posted: Wed Sep 03, 2008 8:28 am    Post subject:

Upgrade few 85 deg caps to 105 deg from smps, it improves reliability.
http://www.curtpalme.com/docs/Barco_FSB04_SMPU_Capacitor_Upgrade.pdf

Swapping rgb amp caps wont make big difference, maybe if some of those are really bad you can see some difference. To see difference in PQ it's needed to upgrade whole rgb signal way and power rails filtering, it takes lot of time and there is no specific instructions for this.

Find good tubes, that would improve PQ more than any tweaks. Very Happy
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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Wed Sep 03, 2008 3:05 pm    Post subject:

I would change out all electrolytics with new higher temp caps maybe go up a bit in voltage ratings and use Panasonic FC or FM series caps(low esr), i read in the archives that the Vertical baord could use them if you have a shaky image or squigglies.
here is also a good general post on caps in SMPS's http://archive.avsforum.com/avs-vb/showthread.php?s=&threadid=91060

Basicaly if your ambitious change them all out, they age and get weak even if not in use over time, just look at the data sheets on caps they have self lifes too.

Athanasios

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AnalogRocks
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Joined: 08 Mar 2006
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Location: Toronto, Ontario, Canada

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Posted: Wed Sep 03, 2008 3:07 pm    Post subject:

Nashou66 wrote:

Basicaly if your ambitious change them all out, they age and get weak even if not in use over time, just look at the data sheets on caps they have self lifes too.

Athanasios


Shouldn't that read?:

Nashou66 wrote:

Basicaly if your ambitious change them all out, they age and get weak even if not in use over time, just look at the data sheets on caps they have SHELF lifes too.

Athanasios

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Curt Palme
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Joined: 08 Mar 2006
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Posted: Wed Sep 03, 2008 3:15 pm    Post subject:

I personally don't believe in it, mind you Kal does. He changed a bunch of caps that worked fine in his old BArco 800 SMPS and claimed that convergence stabilized noticeably.
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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Wed Sep 03, 2008 3:25 pm    Post subject:

AnalogRocks wrote:
Nashou66 wrote:

Basicaly if your ambitious change them all out, they age and get weak even if not in use over time, just look at the data sheets on caps they have self lifes too.

Athanasios


Shouldn't that read?:

Nashou66 wrote:

Basicaly if your ambitious change them all out, they age and get weak even if not in use over time, just look at the data sheets on caps they have SHELF lifes too.

Athanasios


yeah my typing sucks,have no patients, and my spelling is atrocious as well.

nashou

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tommo2



Joined: 03 Jun 2006
Posts: 226
Location: Ireland

Posted: Wed Sep 03, 2008 6:53 pm    Post subject:

Nashou66 wrote:


yeah my typing sucks,have no patients, and my spelling is atrocious as well.

nashou


Now THATS just hilarious Laughing Laughing Laughing Laughing

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Nashou66



Joined: 12 Jan 2007
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Location: West Seneca NY

Posted: Wed Sep 03, 2008 6:54 pm    Post subject:

Very Happy
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kal
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Joined: 06 Mar 2006
Posts: 18114
Location: Ottawa, Canada

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Posted: Wed Sep 03, 2008 8:01 pm    Post subject:

Curt Palme wrote:
I personally don't believe in it, mind you Kal does. He changed a bunch of caps that worked fine in his old BArco 800 SMPS and claimed that convergence stabilized noticeably.


You don't believe in it because you've never watched a projector for more than a day or two! Wink

My BG800 was pretty old (over 23,000 hours) and I had to tweak the convergence (2 mins of work) every single day when I used it for years. This was after a good 1 hour warmup. After the cap change convergence was completely stable. After 20 mins of warmup it would never drift.

I went from adjusting daily to adjusting maybe twice a year.

Kal

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Z-Photo



Joined: 07 Mar 2006
Posts: 2749
Location: Huntsville - Alabama

Posted: Wed Sep 03, 2008 9:12 pm    Post subject:

Depends on the caps used and how old they are and the storage life of said caps.

The ones in kal's 800 were old used and dry.

I would recommend you swap out the big ones on the SMPS as general house keeping - and agree with Ile on the rgb board (after having done many with a wide variety of different caps - tant / FC/FM etc) and even the MP rgb board - leave those alone unless you find a leaky/dead one.

Pete

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gcom007



Joined: 26 Aug 2007
Posts: 112
Location: Beverly Hills, Michigan

Posted: Thu Sep 04, 2008 10:11 pm    Post subject:

Interesting set of opinions coming out here. As an audiophile in the music listening world and music making world, I can attest to quality improvements from tweaks and whatnot. My electric guitar rig is full of boutique pedals, updated vintage amps and mass market stock pedals that are modded to make a bad sounding good idea sound, well, good. I've been blown away by what a few caps and resistor switches can do. I think I'll definitely hop on the SMPS switch as it's been a little iffy in terms of convergence drift. Granted, I'm more anal than I realize, but I'd like to not have to realize this at all. I'm kinda debating about trying Eismann's mods at some point too. They're intriguing...
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Z-Photo



Joined: 07 Mar 2006
Posts: 2749
Location: Huntsville - Alabama

Posted: Fri Sep 05, 2008 2:10 am    Post subject:

Greg will give you 200% increase (in what i have no idea).

If it bothers you - get a cap checker and run through the boards - check the video path and swap out the ones that are iffy or just of a bad make (what I did - replaced all the marcon caps) to new high temp low esr.

not much money and it is fun to solder for hours.

Pete

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gcom007



Joined: 26 Aug 2007
Posts: 112
Location: Beverly Hills, Michigan

Posted: Fri Sep 05, 2008 2:26 am    Post subject:

Z-Photo wrote:
Greg will give you 200% increase (in what i have no idea).

If it bothers you - get a cap checker and run through the boards - check the video path and swap out the ones that are iffy or just of a bad make (what I did - replaced all the marcon caps) to new high temp low esr.

not much money and it is fun to solder for hours.

Pete


Nothing like the thick fumes in the room when I'm soldering to get me in a good mood. I do a lot of work on electric guitars and pedals and yeah, it gets to be fun...real fun at times...

I'm up in the air more and more about this. For one thing, I'm way busier than I realize. I still haven't taken the time to mount my new PT18's in the 1208s/e mounting hardware. It's been 8 months.

I think I'll work on the caps in the SMPS as outlined in the service bulletin at least. I'll go through and check the caps in the signal path too to make sure they're in descent shape as well and replace anything drastically mediocre. For kicks I might swap out all the caps on the neck cards and do a little comparison to see the benefits before doing any more. I imagine I'll get to this......someday...

And as far as Greg's mods, I don't get too worked up about the numbers. Some serious guesstimation going on? No doubt. But who's remotely accurate in promoting anything these days? It's all hype. Everyone wants to sell their product and you can't really fault that and again, though it doesn't entirely condone the matter, given the rampant nature of exaggerated claims, specs, promises in our culture, it's tough for me to objectively be really bothered by it. What I hear the most is that he offers real-deal improvements that most people seem to be more than satisfied with. And furthermore, he's been prompt and helpful in giving me advice about mods I can handle and answering other questions via e-mail when I straight-up told him that I can't really afford to get the full deal done from him right now, though I'm considering trying to find a way to make it happen sooner than later after all. So eh...just my 2 cents on the matter...

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PhoneTech



Joined: 29 Aug 2008
Posts: 21


Posted: Fri Sep 05, 2008 12:41 pm    Post subject:

I am aching to get my hands dirty on my BD 801s. I read in this topic that replacing the caps on the neckboards improves the stability of the convergence and also make the image sharper. Will there be a big differnce? My machine has almost 10.000 hours on them, but the tubes are still (R 7.5 / G 7.5 /B 6.5) in pretty good condition (I think they are replaced)

I am pretty handy with the soldering iron. What kind of equipment do I need to get to started? Do I need a L/C meter for instance?
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Z-Photo



Joined: 07 Mar 2006
Posts: 2749
Location: Huntsville - Alabama

Posted: Fri Sep 05, 2008 1:08 pm    Post subject:

Best answer


DEPENDS Smile

If the PJ has old/dead caps that dont function the way they are suppose to then it can make a huge difference - if they are ok (or just crap marcon caps) the the impact will be small.

on the newer e/s models barco went to better caps as oem - but I have seen a HUGE variety in caps that were factory installed. unlike NEC (nice expensive caps there) it seems that Barco used either what they had lying around or what they could get the cheapest - until the later models where the good stuff was installed more.

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Nashou66



Joined: 12 Jan 2007
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Location: West Seneca NY

Posted: Fri Sep 05, 2008 1:31 pm    Post subject:

Another question is how long you want to keep your PJ? If you plan on keeping it for a very long time change out most caps. It isnt that hard in most cases and you get addicted to doing it and knowing your helping your PJ last longer has an nice feeling on its own.


Athanasios

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PhoneTech



Joined: 29 Aug 2008
Posts: 21


Posted: Fri Sep 05, 2008 1:57 pm    Post subject:

With a dedicated HTPC connected to it, I use it a lot more (race driver grid rocks on the big screen). I think I will burn the tubes completely before switching to a projector capable of projecting 1080p.

So I guess I will keep using it longer. I especially want to remove the little vibrating convergence on the screen. This does not happen on 720p50hz but a tiny bit on 720p60hz. So I guess by replacing some components, I can get a sharper and more stable image.

But don't actually know where to start. Replace the caps on the neck boards? Or the caps on the power supply?
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Z-Photo



Joined: 07 Mar 2006
Posts: 2749
Location: Huntsville - Alabama

Posted: Fri Sep 05, 2008 2:26 pm    Post subject:

For a 801 - uses Kals approach (he had a thread) for swapping out caps -

his issue was more on the main power supply caps (if I remember correct) for that PJ.

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gcom007



Joined: 26 Aug 2007
Posts: 112
Location: Beverly Hills, Michigan

Posted: Sat Sep 06, 2008 1:34 am    Post subject:

Z-Photo wrote:
Best answer


DEPENDS Smile

If the PJ has old/dead caps that dont function the way they are suppose to then it can make a huge difference - if they are ok (or just crap marcon caps) the the impact will be small.

on the newer e/s models barco went to better caps as oem - but I have seen a HUGE variety in caps that were factory installed. unlike NEC (nice expensive caps there) it seems that Barco used either what they had lying around or what they could get the cheapest - until the later models where the good stuff was installed more.


I've got lots of Marcon's spewed throughout the projector. The neckcards are full of them. I think I've got a little Saturday project while I wait for silicone to cure...

Well, maybe...anyone mind taking a look and telling me if this place has anything descent? They're local...

http://www.alliedelec.com/Catalog/Indices/Products.aspx?Ne=2314&N=4294821930&M=1&sid=11C343B29187

Here's the brands they carry...

ASC Capacitors (132)
AVX (867)
BC Components / Vishay (4)
Cornell-Dubilier (1496)
ebm-papst (16)
Elpac Power Systems (1)
EPCOS (85)
GE (General Electric) Capacitors (139)
HVCA (4)
Illinois Capacitor, Inc. (751)
KEMET (2002)
Kemet Electronic/Arcotronics (48)
Murata (8)
Nikko (1)
NTE Electronics, Inc. (1)
Roederstein / Vishay (1)
Samsung Electro-Mechanics (77)
Sprague / Vishay (308)
Tyco Electronics (22)
Vishay Specialty Capacitors (767)
Vitramon / Vishay (2)

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Nashou66



Joined: 12 Jan 2007
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Location: West Seneca NY

Posted: Sat Sep 06, 2008 1:40 am    Post subject:

Id stick with the panasonic FC or FM series caps as they are low esr and High ripple current. that place doesnt carry them look at mouser or newark.

Athanasios

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