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dculberson
Joined: 05 Jan 2007 Posts: 211 Location: Columbus, OH
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| Posted: Wed Jun 13, 2007 1:12 pm Post subject: |
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| Phil Smith wrote: | | I replaced a leaking vacuum hose yesterday that controlls my dashboard vents. Without vacuum, the vents default to the closed position. |
Funny, I had the exact same problem. My cruise control also quit working then. Good luck with the mechanic - hopefully it's reasonably priced and fixes your problem.
And, there's no shame in realizing your limits. Frustration can cause more problems and you don't want that!
| Ron Holm wrote: | | Is it good or bad that it took me over 4 hours to find such a silly problem... |
Nice find, and no it's not bad, how would you have known ahead of time? It reminds me of the first working CRT projector I had. It was military surplus, a weirdo Sony single-tube unit. When I got it, it wouldn't power on. I had that thing spread all over the bench a few hours later, and noticed, right next to the control panel, in a position that would be hidden by the housing, another power switch. I pressed it, and the unit came on. I still have no idea why there is a hidden power switch on those units.
I loved that projector, but it was so dim it was funny. I had it in a little windowless room, projecting on a 5' screen and you still needed to let your eyes adjust before the image seemed bright and clear.
-David
_________________ I'm a stuffaholic.
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aspec2
Joined: 10 Apr 2006 Posts: 549
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| Posted: Wed Jun 13, 2007 2:18 pm Post subject: |
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Phil
I had a similar problem and the dealer kept changing the fuel pump. The vehicle was under warranty. When the warranty ran out and I still had the same problem, I too used the "turn on the key and wait for the lights to go out solution". Now to the solution. It was the anti-theft system. I had a bad door switch that caused the car to think it was being stolen. It would start, rev, and shut down. I replaced the switch and have not had the problem for over a year. The dealership is long gone. I did find the service manager at his new place of employ.
Walt
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Phil Smith
Joined: 08 Mar 2006 Posts: 7717
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| Posted: Wed Jun 13, 2007 3:59 pm Post subject: |
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| ronholm wrote: | | Should I tell my customer how silly the problem was? They now have a deck that anyone would be proud of... With a new tub built right in... |
I think that depends on who determined the tub was bad. Was it you or was it the owner?
| dculberson wrote: | | And, there's no shame in realizing your limits. Frustration can cause more problems and you don't want that! |
I have many limits, but I didn't know I shared any of them here. I don't have the tools (jacks) to do the job. That's where I hit my limits. Oh, and the heat. I'm a puss in the heat. Maybe that's what you were referring to.
My main limit on cars is on the diagnostic end. I know the basics, but that's about it. That's why I posted for help. Spinning the wrenches is the easy part.
| aspec2 wrote: | Phil
I had a similar problem and the dealer kept changing the fuel pump. The vehicle was under warranty. When the warranty ran out and I still had the same problem, I too used the "turn on the key and wait for the lights to go out solution". Now to the solution. It was the anti-theft system. I had a bad door switch that caused the car to think it was being stolen. It would start, rev, and shut down. I replaced the switch and have not had the problem for over a year. The dealership is long gone. I did find the service manager at his new place of employ.
Walt |
Walt,
I don't think my van has an anti-theft system, just the normal factory alarm system. Plus, the problem has steadily worsened. As time has past, I have to turn the key on and off more and more times (run the fuel pump more times) before it will start. I really think this is indicating a fuel pump that's giving up the ghost.
You may be right though. I guess I'll find out soon enough. I'll mention this to my mechanic.
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Phil Smith
Joined: 08 Mar 2006 Posts: 7717
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| Posted: Wed Jun 13, 2007 4:20 pm Post subject: |
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Boy, I've been proving Murphy's Law for about the last 2 months. It's almost daily that something new goes wrong. The latest:
I got my van inspected yesterday. When they were done they gave it to me running. When I got home and turned the key off and opened the door, the chime went, "Ding, ding, ding..." It would not go off until I closed the door. Soon afterwards I had to get something out of my van. When I opened the door the chime went off again. Close the door it would go off.
I had no idea what the problem was. It seemed harmless, so I wrote it off as another quirky thing about the van. Something the inspector did made the chime flake out. No biggie.
Well I get in my van this morning and the electrical is completely dead. Nothing comes on. It quickly dawns on me that the chime was probably warning me that my headlights are on! The inspector must have turned them on during his inspection, and forgot to turn them off! I've never turned them on before, so I have no idea how to turn them off. I disconnect the battery because I assume the lights are still on.
You think the battery will recharge if I buy a charger? Also, once I tried to jump it off (or jump someone else off, I can't remember) and couldn't get a good connection on the tiny bolts on the battery with the jumper cables. How the hell do you clamp on to those little bolts?
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ronholm
Joined: 26 Jan 2007 Posts: 12111
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| Posted: Wed Jun 13, 2007 4:39 pm Post subject: |
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| Phil Smith wrote: |
I think that depends on who determined the tub was bad. Was it you or was it the owner?
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They told me I could have it... and that is was mine to do with whatever I wanted to...
The deck I built for them was under 300 sq ft... and with the Arbor and custom trim work.. and the charge for installing and custom fitting the new hot tub into the deck the bill came to around 25,000 dollars.. Lord only knows what they spent on the new tub... (It is pretty cool... TV and CD player built right in...)
He said the tub I now have quit on them around three years ago.. They had several repairmen out several times and no one was able to give them a solution that they liked.. They all want to replace the entire control box..
So they got fed up with the thing and let it sit until they called me to build one kick ass deck on the back of their home..
I'll tell em when I am done with the project... We have a decent relationship... He is a Army Colonel that has done some time in the same places I have (he is currently doing counter terrorism training at Ft Leav.) and she is a top notch defense attorney and once my wife gets her paralegal, she might do some work for her...
_________________ Play stupid games, win stupid prizes
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ronholm
Joined: 26 Jan 2007 Posts: 12111
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| Posted: Wed Jun 13, 2007 4:42 pm Post subject: |
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| Phil Smith wrote: |
You think the battery will recharge if I buy a charger? Also, once I tried to jump it off (or jump someone else off, I can't remember) and couldn't get a good connection on the tiny bolts on the battery with the jumper cables. How the hell do you clamp on to those little bolts? |
Just worry about the positive side. Put one side of the jumper clamp against the "little bolt" and the other over the top of the rubber boot.. It clamps tighter that way
... and on the negative... ground it to the engine somewhere..
Let her charge a minute before giving it a try.. So long as the battery is in decent shape you probably didn't hurt anything
_________________ Play stupid games, win stupid prizes
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Phil Smith
Joined: 08 Mar 2006 Posts: 7717
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| Posted: Wed Jun 13, 2007 6:34 pm Post subject: |
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If others deemed the hot tub inoperable and they gave it to you, I wouldn't mention it. They have a new one and they're happy. Why chance spoiling it for them.
My son came over to take me to the parts store. I had to either buy a battery or a charger. I decided that it would be best to buy a battery. If my battery didn't charge, I would be SOL until tomorrow because my son works nights and wouldn't be available to run me to the parts store again until tomorrow. Plus, he doesn't live in my area and I don't want to impose on him anymore than necessary.
My battery wasn't very old, so the parts store gave me a new one for free. I felt a bit guilty taking it, but what the hell. I told them I had drained it, offered to pay and they refused.
I guess Murphy's Law gave me a break for a change.
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Phil Smith
Joined: 08 Mar 2006 Posts: 7717
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| Posted: Wed Oct 10, 2007 6:32 pm Post subject: |
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| ronholm wrote: | | A vacuum leak could possibly be screwing with your Fuel pressure while the engine is running... Possibly throwing off the "startup " code... |
To refresh everyone's memory, my van is difficult to to start and runs rough while cold. Certain things led me to believe the fuel pump was bad. On an unrelated note, I fixed a vacuum leak that was preventing the air conditioning/heating vent switch from working. Ron pointed out that could be part of my starting problem. At the time it didn't seem to make any difference, but it turns out it did indeed make it easier to start (didn't fix it completely, just improved starting). But it also made it run rougher when cold! Argh!
When it's humid the problem gets worse. When it's rained heavily, it really gets worse. On hot, dry days, sometimes it starts and runs flawlessly, even when cold. This makes me think it might be a bad connection somewhere, so tomorrow I'm going to clean every connection I can get to, including all the computer connections.
My question: What should I clean the connections with, and after I've cleaned them, should I apply a dielectric grease or something similar to all of the connections? If I do apply something like this, is there a danger that the grease will prevent the connector from making good contact? Any warnings? Anything I should avoid doing?
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dculberson
Joined: 05 Jan 2007 Posts: 211 Location: Columbus, OH
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| Posted: Wed Oct 10, 2007 6:59 pm Post subject: |
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Whatever you do, avoid getting the grease on the contacts themselves. It will act as an insulator. I have had fuel pump relay problems where cleaning all the dielectric grease out of the socket made a big difference. Tightening the sockets (by bending them in slightly, using a small screwdriver) made an even bigger difference.
I wouldn't bother greasing connections inside the cabin of the vehicle. On the ones you do grease, just get it on the housing or seams of any rubber boots.
I don't remember; have you replaced your distributor, cap, and wires lately? A cracked distributor cap (even a small crack) can cause damp weather starting problems.
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cbe317
Joined: 14 Apr 2006 Posts: 214 Location: Thunderbolt, GA
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| Posted: Wed Oct 10, 2007 7:14 pm Post subject: |
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Hey Phil,
Next thing I would do is check the oxygen sensor and mass airflow circuits. If Humidity is making a difference in how the van operates then I would be 90% sure your problem is in one of those two circuits. Sounds to me like it is the oxygen sensor circuit. This is one circuit on GM cars that does not alway give a code when malfunctioning. I live near Savannah, GA. The most humid place in the world. I have had cars do exactly what you describe but only when the humidity gets pretty high. Especially GM's. Check the connectors first. Clean them, and see if that helps. If not you may need to look at replacing these sensors. It's a good idea to replace these every 5-6 years regardless of mileage. They both are around $100 each for your van. Easy to install too.
Hope this helps. Let me know what you find.
C.
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JustGreg
Joined: 07 Mar 2006 Posts: 3098 Location: Kenosha, WI
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| Posted: Wed Oct 10, 2007 7:37 pm Post subject: |
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Hi Phil,
Still at it eh?
You can literally pack the electrical connectors with dielectric silicone. Most mechanics do.
The O2 sensors can wreak all kinds of havoc if bad. I've installed them before in a Ford Club Wagon I had (it had 2) only to have one of them be a dud right out of the box. That drove me nuts trying to track down as you don't REconsider it in your continuing diags after having just replaced them. Don't get any Never Seize on the sensor when reinstalling or touch the probe. It creates a hot spot that burns them out quick. (Like touching a halogen bulb while replacing it).
Another thing can be the crankshaft sensor or the MAP sensor. Have you read the codes out the vehicle yet? There are so many sensors to consider that throwing money at it in the form of sensors that although successful in the end just can't beat a freebie sensor readout at AutoZone.
I'll trade ya....I have a 97 Lumina 3.2 with either a bent pushrod or a spun connecting rod bearing. I REALLY didn't want to have another car payment....and I'm too old to do what I used to do in my younger days which was yank the engine and bench it.
Good luck!
Greg
_________________ Greg
"Is it ignorance or apathy? Hey, I don't know and I don't care!" --Jimmy Buffett
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stefuel
Joined: 07 Mar 2006 Posts: 3353 Location: Green Harbor MA USA
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| Posted: Wed Oct 10, 2007 9:53 pm Post subject: |
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Pull the distributor cap off and check the underside of it for carbon tracks. Then pull the rotor and inspect the under side of it where it slides onto the shaft. Look for carbon build-up there.
_________________ Chip
A Barco is only a AmPro with training wheels
Card carrying member of the AVS chain gang.
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banzairun
Joined: 10 Jul 2006 Posts: 129 Location: NJ
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| Posted: Wed Oct 10, 2007 11:02 pm Post subject: |
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often, if the car has 2 oxy sensors (or 4 for dual exhaust), you usually only have to replace the first one which is between the engine and catalytic converter. The second one is between the cat and muffler, and is basically just there to sense if the cat fails. The second one can cause problems, but only the first one is usually used by the computer to adjust fuel mixture (long-term fuel trim) and you'll often see quite a big jump in fuel economy after replacing it. My '99 Tacoma with a ¼ million miles on it was getting roughly 260 miles per tank (17 gals), after replacing the sensor I was back to 310 miles per tank, basically what it got when new.
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ronholm
Joined: 26 Jan 2007 Posts: 12111
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| Posted: Thu Oct 11, 2007 2:13 am Post subject: |
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| Phil Smith wrote: |
When it's humid the problem gets worse. When it's rained heavily, it really gets worse. On hot, dry days, sometimes it starts and runs flawlessly, even when cold. This makes me think it might be a bad connection somewhere, so tomorrow I'm going to clean every connection I can get to, including all the computer connections.
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That sounds like a "MAP" sensor problem. Not that it might not be electrical, but cleaning connections isn't where I would start.
The hard nylon vac hose after years of engine heat and oil gets very brittle.
On my older turbo dodge stuff the MAP was in the car in the passenger kick panel.. This meant there was nearly 5 ft of vacuum hose b/t the vac source and the sensor... Many of the cars I had would have the same symptoms if there was humidity in this line.. Rain, temperature swings, ect... Moving the sensor under the hood fixed almost all of the problems...
That would be the first thing I would check.. On the turbo dodge stuff there is a Barometer solenoid that worked with the MAP sensor. Sometimes that solenoid would also cause that same sort of problem.
I am not intimately familiar with GM fuel injection, but I have a GM 3 bar MAP on my GLHS, I would assume that the non turbo stuff would operate on the same principles.
_________________ Play stupid games, win stupid prizes
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derfla
Joined: 11 Mar 2006 Posts: 547 Location: eastern ohio
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Phil Smith
Joined: 08 Mar 2006 Posts: 7717
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| Posted: Thu Oct 11, 2007 11:30 pm Post subject: |
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Thanks for the responses!
| dculberson wrote: | | Whatever you do, avoid getting the grease on the contacts themselves. It will act as an insulator. I have had fuel pump relay problems where cleaning all the dielectric grease out of the socket made a big difference. Tightening the sockets (by bending them in slightly, using a small screwdriver) made an even bigger difference. |
| JustGreg wrote: | Hi Phil,
Still at it eh?
You can literally pack the electrical connectors with dielectric silicone. Most mechanics do. |
Now, now. You guys are suppose to helping me, not make me more confused! It seems to me if you have really solid contact the dielectric grease wouldn't interfere with the connection. But my whole problem may be due poor connections, so I'm a bit leery of stuffing the connectors full of grease.
| dculberson wrote: | | I don't remember; have you replaced your distributor, cap, and wires lately? A cracked distributor cap (even a small crack) can cause damp weather starting problems. |
| stefuel wrote: | | Pull the distributor cap off and check the underside of it for carbon tracks. Then pull the rotor and inspect the under side of it where it slides onto the shaft. Look for carbon build-up there. |
It had a complete tuneup with new everything about 2 years ago. The same mechanic has worked on this problem since the tuneup, and replaced the distributer cap rotor and ignition wire to the coil about a year ago. So it's had these parts changed twice in the last two years. They didn't look bad, but the mechanic changed them to be on the safe side (he was thinking the same thing as you guys). It didn't help any.
| cbe317 wrote: | | Hey Phil, Next thing I would do is check the oxygen sensor and mass airflow circuits. If Humidity is making a difference in how the van operates then I would be 90% sure your problem is in one of those two circuits. Sounds to me like it is the oxygen sensor circuit. |
| JustGreg wrote: | | The O2 sensors can wreak all kinds of havoc if bad. I've installed them before in a Ford Club Wagon I had (it had 2) only to have one of them be a dud right out of the box. That drove me nuts trying to track down as you don't REconsider it in your continuing diags after having just replaced them. Don't get any Never Seize on the sensor when reinstalling or touch the probe. It creates a hot spot that burns them out quick. (Like touching a halogen bulb while replacing it). |
| banzairun wrote: | | often, if the car has 2 oxy sensors (or 4 for dual exhaust), you usually only have to replace the first one which is between the engine and catalytic converter. The second one is between the cat and muffler, and is basically just there to sense if the cat fails. The second one can cause problems, but only the first one is usually used by the computer to adjust fuel mixture (long-term fuel trim) and you'll often see quite a big jump in fuel economy after replacing it. My '99 Tacoma with a ¼ million miles on it was getting roughly 260 miles per tank (17 gals), after replacing the sensor I was back to 310 miles per tank, basically what it got when new. |
Ok, a lot of suggestions to change the oxygen sensors. I looked for them today. Is the first one on the exhaust manifolds (I have a V-6)?
| JustGreg wrote: | | Another thing can be the crankshaft sensor or the MAP sensor. Have you read the codes out the vehicle yet? There are so many sensors to consider that throwing money at it in the form of sensors that although successful in the end just can't beat a freebie sensor readout at AutoZone. |
| ronholm wrote: |
That sounds like a "MAP" sensor problem. Not that it might not be electrical, but cleaning connections isn't where I would start.
The hard nylon vac hose after years of engine heat and oil gets very brittle. |
Ok, two suggestions for MAP. Does anyone have any idea where that might be?
I looked and looked for vacuum lines that might be bad. Other than the one I recently replaced, I couldn't find any! I also looked for the oxygen sensors and the MAP sensor. I couldn't find those either, but I have no idea what they look like and where they're located. That's it's a van doesn't help at all either. It's hard to see and get to everything.
More history I failed to mention: My mechanic has worked this problem at least twice. Both times what seemed to fix it was replacing some sort of small electrical device that bolts onto the ignition coil. It has about a 4 connector plug that plugs into it. I can't remember what it's called. His scanner showed this part to be bad both times he worked on it. The last time he worked on it, just hooking up his scanner and resetting everything fixed it! The problem with this fix is it was short lived.
The 3rd time it went bad (by go bad I mean it wouldn't start at all) I accidentally discovered it would start if I waited for the warning lights to go off before turning it over. This is what's been getting me by. With winter approaching, I'm afraid the damp cold weather is going to make the problem much worse, so I'd like to get it fixed now before it's too late.
I worked on it a little today (had some other problems that I fixed) and will work on it some more tomorrow. My biggest problem at the moment is the weather has been really nice and the van is running like a top! I runs great when it's warm and dry. There's no way I can tell if I've done something to improve things. All I'll be able to recognize is if I do something bad!
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Phil Smith
Joined: 08 Mar 2006 Posts: 7717
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| Posted: Thu Oct 11, 2007 11:32 pm Post subject: |
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derfla I missed this. Where is that located?
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jask
Joined: 17 Mar 2006 Posts: 10187 Location: kamloops BC
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| Posted: Fri Oct 12, 2007 12:56 am Post subject: |
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Both times what seemed to fix it was replacing some sort of small electrical device that bolts onto the ignition coil. It has about a 4 connector plug that plugs into it. I can't remember what it's called. His scanner showed this part to be bad both times he worked on it. The last time he worked on it, just hooking up his scanner and resetting everything fixed it! The problem with this fix is it was short lived
that sounds like the ignition control module,these can often be zapped by people disconnecting batteries while the engine is running,reversed polarity or even a bad voltage regulator causing a voltage spike. it is pretty unusual to see 2 or 3 of them go in such a short period of time~! it is an easy part to replace yourself if you want to give it a try.
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derfla
Joined: 11 Mar 2006 Posts: 547 Location: eastern ohio
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dculberson
Joined: 05 Jan 2007 Posts: 211 Location: Columbus, OH
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| Posted: Fri Oct 12, 2007 2:19 pm Post subject: |
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Sorry for the conflicting input - if you did have a very solid connection the grease probably wouldn't cause a problem. But it can, and has for me, so I'm careful not to get it in the sockets or on the pins.
The o2 sensors are usually on the exhaust manifold or on the downpipe leading from the exhaust manifold. Just look for a device that has wires going to it that's screwed into the manifold or exhaust piping. There shouldn't be any other electrical devices on the exhaust pipes themselves. I think a 2000 model has four o2 sensors, unfortunately. Rock Auto (www.rockauto.com) has Bosch o2 sensors for your van for $65 each. How many miles on your van? They're 100,000 mile parts.
The thing that has me doubting that's it, though, is that the o2 sensors don't affect starting ability. When the car is cold, it runs in "open loop" as if there aren't o2 sensors at all. They can't do their job until they're warm, so the car just ignores them until the coolant temp sensor tells the ECU that the car has reached full operating temp. Also, if they're reading out of range, the computer should figure it out, store a trouble code, and turn your check engine light on. If that's not on, your o2 sensor and catalytic converters are probably working okay. (Probably but not definitely; you know how cars are.)
Given that the mechanic replaced the ignition module and it helped previously, I'd say it's related to that. Unfortunately that's a pricey part on your car! ($92 on Rock Auto?!) It is very unusual for so many to fail so quickly. I have never replaced one more than once on any given car, including cars I put 80k miles on that were "prone" to ignition module failure. Unfortunately, figuring out what's causing it to fail could be very expensive, time consuming, or both.
And I know from personal experience that working on an Astro is no fun.
PS: Derfla, if you edit your link to this:
http://z.about.com/d/autorepair/1/0/N/c/84945233.gif
it will help fix the text wrapping problem this page has right now.. thanks!
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