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(Newbie) Help diagnosing a 1209/2: no red + glycol leak
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kironk



Joined: 26 Jun 2013
Posts: 11
Location: France / Vosges

Posted: Wed Oct 30, 2013 10:28 am    Post subject:

The liquid can be bought in pharmacies. It costs a few dollars. I do it a few months it's perfect.
Propylène Glycol 75% Glycérine 25%


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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Tue Nov 12, 2013 5:41 pm    Post subject:

Success!

Got a R7617481 along with other various bits in the mail today. I swapped it in the projector and fired it up and all three tubes lit up. Yayyyy!

Curt, I'll contact you again regarding the glycol and colored C-elements.



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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Wed Nov 27, 2013 10:19 pm    Post subject:

Got glycol and colored C-elements today and took the tube assembly out. From what I can tell the only point of leak was from the C-element's O-ring and the silicone looks fine.

As for draining the glycol I have read the guide for marquee owners. How about the Barco? Is there no screw and just the plastic hose connector? Then flush with water followed by destilled water? Isopropanol better?
How to make sure it does not leak again? Seal the O-ring with silicone?



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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Wed Nov 27, 2013 10:25 pm    Post subject:

To me it looks like the best way to go is to put tube facing up and remove the plate that holds the C-element. clean the tube face with water and some bleach and the rest of the housing. Add glycol from the top and then put C-e;emit in. screw down. While you have it out inspect the O ring for any cracks if so maybe you can find a similar one in size online.

then if there is any mor glycol needed fill from the hose connector. Also clean out the house very well.

nashou

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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Wed Nov 27, 2013 10:36 pm    Post subject:

Ah! By o-ring I was refering to the outer ring of the C-element but now I realize that the metal plate/carrier for the C-element will have an O-ring as well.

But should I just drain the remaining glycol by polling off the hose connector and let gravity do the job or should I flush it? I can't access every compartment of the glycol system by means of cotton swab or similar so if I can't get everything out, I will just dilute the old glycol with fresh.

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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Thu Nov 28, 2013 5:54 pm    Post subject:

Got the glycol out today. It went everywhere! Luckily is neither sticky nor poisonous. Wink

What do you refer to as bleach? Sodium hydroxide? Chlorine?

The glycol was not at all as yellow as in the horror pictures in the glycol-change-HOWTOs but it was very cloudy. This brings me back to my point, if water caused this in the first place and I cannot guarantee that all of it will dry out if I clean it, especially the porous cast iron housing, how to best proceed?

The O-ring looked fine by visual inspection but the screws where however severly overtightened. Are spares available for peace of mind? Moreover, the colored C-elements came with silicone residue around the seals. Does adding silicone do any good if the pressure inside is high enough to burst past the C-element seal anyway?

The tube surface and C-element had some very sticky goo on it. The tube surface will be easy to clean but there are lots of compartments I will never be able to reach. Are you sure I should not flush it with isopropanol?

Picture of tube face attached for reference.



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Last edited by winny on Thu Nov 28, 2013 8:54 pm; edited 1 time in total
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gjaky



Joined: 05 Jun 2010
Posts: 2802
Location: Budapest, Hungary

Posted: Thu Nov 28, 2013 8:12 pm    Post subject:

winny wrote:
Got the glycol out today. It went everywhere! Luckily is neither sticky nor poisonous.


Actually the glycol IS poisonous!

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projectors in the past : NEC 6-9PG xtra, Electrohome Marquee 6-7500, NEC XG 1351 LC ( with super modified Electrohome VNB neckboard !!!)
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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Thu Nov 28, 2013 8:41 pm    Post subject:

Ah, my irony-smiley didn't make it. I'll edit the post and try again.
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barclay66



Joined: 27 Jun 2011
Posts: 1304
Location: Germany

TV/Projector: Marquee 9500 Ultra

Posted: Thu Nov 28, 2013 8:42 pm    Post subject:

gjaky wrote:
Actually the glycol IS poisonous!

Well, if You dare drinking it or leave it on the skin for a longer period of time. Nothing that a thorough hand wash couldn't prevent...

Regards,
barclay66
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gjaky



Joined: 05 Jun 2010
Posts: 2802
Location: Budapest, Hungary

Posted: Thu Nov 28, 2013 9:03 pm    Post subject:

barclay66 wrote:
gjaky wrote:
Actually the glycol IS poisonous!

Well, if You dare drinking it or leave it on the skin for a longer period of time. Nothing that a thorough hand wash couldn't prevent...

Regards,
barclay66


Of course, just thought to mention it is not totally harmless...

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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Sat Nov 30, 2013 8:20 pm    Post subject:

An hour with cotton swabs, tops and isopropanol later and I can now see the phosphor face behind the yellow goo. The isopropanol cleaner did leave residue behind but I washed out 99 % of it with distilled water. I will leave it to dry overnight but since the housing does not sit tight against the tube face (for allowing the glycol to cool the entire tube and not just the face?) I'm afraid it will not dry out completely.

I have asked before but no reply so I try again. How important is it to get all the water out ? Everyone/all guides suggests to use distilled water for cleaning.



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barclay66



Joined: 27 Jun 2011
Posts: 1304
Location: Germany

TV/Projector: Marquee 9500 Ultra

Posted: Sat Nov 30, 2013 8:58 pm    Post subject:

winny wrote:
I have asked before but no reply so I try again. How important is it to get all the water out ? Everyone/all guides suggests to use distilled water for cleaning.


Hi,

That should be no problem. The most important thing is to have it cleaned thoroughly...

Regards,
barclay66
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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Sat Nov 30, 2013 10:37 pm    Post subject:

barclay66 wrote:
That should be no problem.


Which one? Getting the water out should pose no problem or leaving it in there should cause no problem? Be specific.
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Decibel



Joined: 31 May 2007
Posts: 904
Location: Roma - Italia

Posted: Sun Dec 01, 2013 9:39 am    Post subject:

In the last picture I see many imperfections. It's just dirty?
Maybe you could use one of those sponges used to wash the dishes.

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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Sun Dec 01, 2013 9:41 am    Post subject:

Yes, yellow goo stuck to the suface. Took an hour to rub out with cotton swabs and isopropanol. I added the images in chronological order but they appear in reverse chronological order for some reason.
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Decibel



Joined: 31 May 2007
Posts: 904
Location: Roma - Italia

Posted: Sun Dec 01, 2013 9:43 am    Post subject:

When I had to wash the inside of the housings of the tubes I used the shower (with the hose).
You could use a hair dryer to dry.

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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Sun Dec 01, 2013 9:49 am    Post subject:

I thought about that but with zero previous experience I didn't want to take the magnets and coil assemblies off so I have just masked them with newspaper and then wash carefully with distilled water and let it drain via the plastic tube down into a container.

Good news is that I can't see much wear. A bit more yellow towards the center but no defined edge between worn and unworn phosphor.

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Decibel



Joined: 31 May 2007
Posts: 904
Location: Roma - Italia

Posted: Sun Dec 01, 2013 10:11 am    Post subject:

winny wrote:
I thought about that but with zero previous experience I didn't want to take the magnets and coil assemblies off so I have just masked them with newspaper

You'll have to redo the calibration then you could remove all items from the tube.

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winny



Joined: 09 Oct 2013
Posts: 403
Location: Sweden

TV/Projector: BD808s, BG1209/2

Posted: Sun Dec 01, 2013 10:14 am    Post subject:

Yes, and not break anything in the removal process. Perhaps next time.
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barclay66



Joined: 27 Jun 2011
Posts: 1304
Location: Germany

TV/Projector: Marquee 9500 Ultra

Posted: Sun Dec 01, 2013 12:44 pm    Post subject:

winny wrote:
barclay66 wrote:
That should be no problem.


Which one? Getting the water out should pose no problem or leaving it in there should cause no problem? Be specific.


I was specific. The question that I quoted was about leaving residues of distilled water inside and to this I was referring to.
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