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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Thu Jun 23, 2011 2:59 am Post subject: |
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OK, fixed it. It was.....
2 bad tubes.
Now, it could be bad yokes, but I put the set on the bench, and changed the 3 main boards AGAIN from another set, just to make sure I didn't miss anything. Nope, still shaking.
I noticed that the green shook more than the R and B, so I decided to pull the complete tube assembly out of one of my sets, and dropped it into the bad set.
That seemed to cause less shaking on the green, in fact I thought I'd fixed it, but then saw the R and B tubes shake a bit. So the blue seemed worse than the red, so I swapped that too. Solid as a rock.
Tomorrow I'll throw the 'bad' tubes into the test chassis, and then I'll swap the yokes. It did seem before I swapped the green tube that tapping the green neck caused the instability. Not quite sure though.
Anyways, it's one for the books as being an oddball. What if elements were loose in the tube, and they vibrated and caused the magnetic field in the yokes to change? That's about all I can think of,
Back to the customer tomorrow.
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VideoGrabber
Joined: 09 Apr 2006 Posts: 933 Location: Michigan
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| Posted: Thu Jun 23, 2011 3:32 am Post subject: |
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| Curt Palme wrote: | OK, fixed it. It was.....
2 bad tubes. |
That's pretty bizarre. One bad tube exhibiting that behavior would be strange enough. But two of them? The implausibility index just went up a lot. Unless the whole set experienced some type of impact.
| Quote: | It did seem before I swapped the green tube that tapping the green neck caused the instability. Not quite sure though.
What if elements were loose in the tube, and they vibrated and caused the magnetic field in the yokes to change? |
Well, that would explain things being exacerbated by the subwoofer, which could definitely mechanically excite vibrations in the tubes.
_________________ - Tim
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VideoGrabber
Joined: 09 Apr 2006 Posts: 933 Location: Michigan
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| Posted: Thu Jun 23, 2011 3:35 am Post subject: |
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| Curt Palme wrote: | | Trust me on this one, anything I've seen posted here, I've already thought of. |
Why you arrogant sum-b!tch!
_________________ - Tim
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Thu Jun 23, 2011 12:58 pm Post subject: |
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Would you believe all three tubes are causing this? I ran the set overnight, came down this morning and saw that the red had shifted left about 1/2" on the screen and was shaking. The G and B images were solid. I'll swap that this morning, but I now believe it to be a yoke issue, and I think I know what's wrong with the yokes, but I'll prove that later this morning and will post.
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draganm
Joined: 08 Mar 2006 Posts: 8990 Location: Colorado
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| Posted: Thu Jun 23, 2011 3:52 pm Post subject: |
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| Curt Palme wrote: | | I now believe it to be a yoke issue, and I think I know what's wrong with the yokes, but I'll prove that later this morning and will post. | yeah but you swapped yokes more than once right?
could it be that whatever holds or secures the gun in the tube neck has come loose.
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Thu Jun 23, 2011 3:54 pm Post subject: |
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I did on site, but only one yoke at a time. I've been running the 3 new tubes/yokes for an hour now, rock solid.
I'm actually suspecting internal arcing in a tiny resistor embedded in the yoke, I'll prove that to myself later today.
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holdenkicks
Joined: 29 May 2011 Posts: 56
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| Posted: Sun Jun 26, 2011 8:16 am Post subject: |
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| Curt Palme wrote: | I did on site, but only one yoke at a time. I've been running the 3 new tubes/yokes for an hour now, rock solid.
I'm actually suspecting internal arcing in a tiny resistor embedded in the yoke, I'll prove that to myself later today. |
this all sounds like a lot of stuffing around to fix the projector, I mean, hopefully its worth it to the customer, but out of curiosity, how much is this set worth with the new tubes you've put in it, and how much is the repair bill going to be?
_________________ Barco Graphics 808s, ceiling mounted front projection,
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CasetheCorvetteman
Joined: 09 Nov 2008 Posts: 6326 Location: Australia
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| Posted: Sun Jun 26, 2011 11:57 am Post subject: |
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It is worth it, cause its a good projector.
A CRT projector can almost always be reasonbly easily repaired, where as the only alternative being a digital, which quite often cant be repaired, and isnt worth buying in the first place let alone fixing.
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Jeremy112
Joined: 28 Sep 2006 Posts: 2649 Location: Fond du Lac, WI
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| Posted: Sun Jun 26, 2011 12:19 pm Post subject: |
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Theres one of these on ebay you can pick up for $230 or so bucks, for that price id risk buying it and if it worked, easy repair
At least with Curt dealing with this issue may help out some DWIN owners in the future so I really don't think it was a waste of time anyway.
WTG Curt!
_________________ When I'm asking for a Model number, that doesn't mean I'm asking for a nude photo with your number on it
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Sun Jun 26, 2011 2:45 pm Post subject: |
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I quoted the guy a flat rate of $500 incl the 'one' service call that turned into 4 trips. THey weren't new tubes, he more or less got another whole DWIN put into his set. Mild wear on his tubes, I'll rebuild my test set next weekend. At the end of the second trip, it turned into more of a 'WTF is wrong with this set' than trying to make money, or to convince the customer he had to pay me more.
Had I walked away from it, it would have been hard to collect the $200 service call charge. Instead I had a happy customer that's going to get a few more years out of his CRT, and me with the knowledge of WTF was wrong with the DWIN.
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Tue Jul 26, 2011 11:21 pm Post subject: |
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OK, I am back working on this DWIN chassis, and I FINALLY figured it out! A bit more light in the customer's basement, and this wouldn't have taken 4 trips...
All three yoke connectors had bad connections on the H windings. I've seen this before, but not on all three yokes at the same time! Funny that a new motherboard with good pins didn't solve this. These three yokes are TOAST!
BTW, it's good preventative maintenance to check your DWIN 700 yoke connectors for this corrosion//melting once a year. I've had a yoke connector flame out about 3 times, resulting in phosphor burn.
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macgyver655
Joined: 22 Aug 2007 Posts: 8508
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| Posted: Tue Jul 26, 2011 11:40 pm Post subject: |
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| Curt Palme wrote: | OK, I am back working on this DWIN chassis, and I FINALLY figured it out! A bit more light in the customer's basement, and this wouldn't have taken 4 trips...
All three yoke connectors had bad connections on the H windings. I've seen this before, but not on all three yokes at the same time! Funny that a new motherboard with good pins didn't solve this. These three yokes are TOAST!
BTW, it's good preventative maintenance to check your DWIN 700 yoke connectors for this corrosion//melting once a year. I've had a yoke connector flame out about 3 times, resulting in phosphor burn. |
Hmmmm, I seem to remember someone mentioning this in this thread somewhere....
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Wed Jul 27, 2011 12:06 am Post subject: |
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I did change one yoke at a time, but there was enough tarnishing on all three to affect them. Of course I could barely duplicate it at the shop with a different motherboard..
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macgyver655
Joined: 22 Aug 2007 Posts: 8508
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| Posted: Wed Jul 27, 2011 12:23 am Post subject: |
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Yeah, it was a very odd display problem.
How did you make out with that NEC?
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Wed Jul 27, 2011 1:29 am Post subject: |
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Next on the list of stuff to work on tomorrow. Repairs and parts sales are almost up to date.
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draganm
Joined: 08 Mar 2006 Posts: 8990 Location: Colorado
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| Posted: Wed Jul 27, 2011 5:00 pm Post subject: |
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| Curt Palme wrote: | | BTW, it's good preventative maintenance to check ANY make or modeslyoke connectors for this corrosion//melting once a year. I've had a yoke connector flame out about 3 times, resulting in phosphor burn. | there is fixed it.
When I do HD mod's for folks I always brush Caig on every connector I get. On the HDM's, the mail pin's that connect the Yoke and deflection module's female Molex are sometimes so Oxidized I have to practically pry them apart. I notice they did not gold plate these since the voltage is so high but after 15 years they can still develop a lot of resistance.
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Wed Jul 27, 2011 5:18 pm Post subject: |
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oh yeah? Ever seen a BArco or Ampro do it?
I have seen two Marquees do it, but I think that the DWIN Molex current rating is lower than anyone else's, thus the problem.
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AnalogRocks Forum Moderator
Joined: 08 Mar 2006 Posts: 26706 Location: Toronto, Ontario, Canada
TV/Projector: Sony 1252Q, AMPRO 4000G
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| Posted: Thu Jul 28, 2011 1:48 am Post subject: |
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| Curt Palme wrote: | oh yeah? Ever seen a BArco or Ampro do it?
I have seen two Marquees do it, but I think that the DWIN Molex current rating is lower than anyone else's, thus the problem. |
I didn't know you were a Voyer
_________________ Tech support for nothing
CRT.
HD done right!
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Gannon
Joined: 08 Dec 2006 Posts: 164 Location: Detroit or the Interstates
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| Posted: Thu Jul 28, 2011 3:34 pm Post subject: |
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You mentioned Caig contact cleaner for our guy NW of Detroit that I'll be seeing tonight.
I have Cramolin, but that is more of a tweak (or so I think)...and I was going to use that.
It worked GREAT on the silver contacts of the Dual turntable I traded out from the same guy.
If Caig is better, I hope I can find a local source for it today...
Cheers,
John
_________________ gadfly and rogue philosopher
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 24396 Location: Langley, BC
TV/Projector: All of them!
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| Posted: Thu Jul 28, 2011 3:36 pm Post subject: |
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Cramolin is the same thing.. I think. That should work fine.
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