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XG Green has freaked out!
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Sun Apr 17, 2011 2:53 am    Post subject: XG Green has freaked out!

(cross-posted at AVS -- I've been away for awhile and wasn't sure where most of the action is now...)

After 6+ years of flawless performance, my XG110LC just tonight has developed it's first problem, and I'm crushed (I've always dreaded this day).

This afternoon, it was business as usual, but when I turned it on tonight, I immediately saw the picture looked "weird", and I was tipped off by the NEC-generated green text displaying my current input -- it was blurry and "bloomy".

I threw up the internal crosshatch pattern and discovered that R was perfect, B was perfect, but G (although still converged fine) was not only blurry/blooming terribly, but was also crazily jittery (as in, rapidly shaking around...probably like an inch of movement in all random directions on-screen).

The problem is identical on both of my two sources, and since it's evident in the internal test patterns, I assume that it has nothing to do with my ISS switcher or cabling (neither of which has been touched).

Can anyone help me out? (Terry -- are you there?) Unfortunately, I'm not the type to be able to open the thing up and do anything major (opening it up would be tough enough...I haven't even dropped the hushbox since Terry [Chuchuf] installed the whole thing 5 years ago...)

Any help is greatly appreciated. I'm going to bed, massively depressed.

Thanks,

Brent
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Sun Apr 17, 2011 4:26 am    Post subject:

Sounds like HV arcing. Either the green HV lead has worked out of the HV splitter boot, or the lead itself is bad.
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Sun Apr 17, 2011 11:22 am    Post subject:

Curt Palme wrote:
Sounds like HV arcing. Either the green HV lead has worked out of the HV splitter boot, or the lead itself is bad.


Hi Curt -- thanks for writing. A few questions if you don't mind:

1. Is this something I can check/fix while it's on the ceiling?

2. What's the risk of killing myself while doing what needs to be done?

3. Are there any step-by-step guides with pictures for this?

(I'm technically inclined, and even did the initial lens convergence and rough setup before Terry did it for real, but I'm petrified of the more electrical aspects of the PJ. Not to mention it's going to be difficult enough for my wife and I to even manage to drop the hushbox...)

Thanks again,

Brent
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Sun Apr 17, 2011 2:11 pm    Post subject:

1) Yes
2) none if the power is off, 100% if the power is on. Smile
3) No.

Basically the HV leads plug into a splitter block next to the blue tube. Push down HARD on the red HV lead/rubber boot for the green tube to reseat the HV connector in the HV splitter.

You can take the HV lead off, but you need to take the side panel of the set off, and work a small screwdriver around the rubber boot to break the seal while pulling up on the boot. If you don't do that and pull on the red HV lead, you'll rip it out of the metal connector. Been there, done that.

If that doesn't work, you may need to change the HV lead, and I'd do that with the tube out of the set. I've got good used HV leads here.

Be sure to power down, wait 10 minutes and unplug the power cord from the set so your kid doesn't turn the set on via remote while you're working on it. Mr. Green
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Sun Apr 17, 2011 3:44 pm    Post subject:

Hi Curt -- I can't tell you enough how much I appreciate your help -- I've been reading your posts since I was first researching CRTs, 8 years ago...

Maybe it will become more apparent once I open it up, but am I trying to re-seat a cable into this splutter you described, or on the actual tube itself...or wherever you're describing where I can open a side panel? I'm confused as to where the likely points are for failure here... And if something is loose, will I feel something re-seat if I push hard enough? Not sure the force required and don't want to push too hard and break anything. And do I grab hold of the cable to push, or just try to push the boot around the cable?

Lastly, as pertains to electricity, is the 10 minute waiting period something that allows something to discharge, such that it becomes safe to poke around in there? Is there anything nearby I have to fear touching?

Thanks again for your generous help -- if you were closet, I'd surely pay you to come by and do this.

Brent
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Sun Apr 17, 2011 3:51 pm    Post subject:

Splitter is in the lower left of this pic, where the red wire attach. Just make sure the projector is unplugged before opening. The 10 minutes is just a generalized figure.

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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Sun Apr 17, 2011 5:23 pm    Post subject:

I appreciate the pic, though I'm still confused as to which red wire to push, how hard, and in multiple places (splitter, tube, under the side panel)?

Brent
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Sun Apr 17, 2011 5:30 pm    Post subject:

rungabic wrote:
I appreciate the pic, though I'm still confused as to which red wire to push, how hard, and in multiple places (splitter, tube, under the side panel)?

Brent


Sorry, I should of said the thick red wires with the clear covering. Check all that connect to the splitter. The other end connects to the tube and is glued.

I believe Curt said remove the side panel because they are easier to get at.

Just try to see if you can push them in at all, maybe pull up slightly and push down again. Your just checking to make sure they are in all the way.
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Sun Apr 17, 2011 5:34 pm    Post subject:

Thanks, MacGyver. So the idea is that there could be a weak connection at the splitter block? Is it possible to have a bad connection at the tube itself? Or in that case, is that when you basically need to replace the wire to find out? I hope to take a look at this tonight -- I just don't want to end up breaking something when I'm in there...

Brent
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A Rogers



Joined: 14 Feb 2011
Posts: 133
Location: Toronto On

Posted: Sun Apr 17, 2011 5:34 pm    Post subject:

If your still having a bit of trouble, I can take some photos of the areas of concern. Looks like I'll be taking apart my xg again.
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Sun Apr 17, 2011 5:42 pm    Post subject:

rungabic wrote:
Thanks, MacGyver. So the idea is that there could be a weak connection at the splitter block? Is it possible to have a bad connection at the tube itself? Or in that case, is that when you basically need to replace the wire to find out? I hope to take a look at this tonight -- I just don't want to end up breaking something when I'm in there...

Brent


I don't really think that is your problem but if Curt says to check it then I'm sure he has run into it before. So you need to rule out that as the problem before further investigation can continue.

Just push, pull and wiggle each wire into the splitter then plug it back in, turn it on and see if anything changes. If the connection at the tube is bad then yes you will have to at the least remove the wire to see the condition.

I would suggest some other tests first before I would remove the wire from the tube.

I would be curious to know if the green focus changes at all as you run through the adjustment scale, or does it remain the same with no change.
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Sun Apr 17, 2011 6:54 pm    Post subject:

A Rogers wrote:
If your still having a bit of trouble, I can take some photos of the areas of concern. Looks like I'll be taking apart my xg again.


Thanks -- I'll let you know.
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Sun Apr 17, 2011 6:56 pm    Post subject:

macgyver655 wrote:
rungabic wrote:
Thanks, MacGyver. So the idea is that there could be a weak connection at the splitter block? Is it possible to have a bad connection at the tube itself? Or in that case, is that when you basically need to replace the wire to find out? I hope to take a look at this tonight -- I just don't want to end up breaking something when I'm in there...

Brent


I don't really think that is your problem but if Curt says to check it then I'm sure he has run into it before. So you need to rule out that as the problem before further investigation can continue.

Just push, pull and wiggle each wire into the splitter then plug it back in, turn it on and see if anything changes. If the connection at the tube is bad then yes you will have to at the least remove the wire to see the condition.

I would suggest some other tests first before I would remove the wire from the tube.

I would be curious to know if the green focus changes at all as you run through the adjustment scale, or does it remain the same with no change.


I'm pretty sure I checked the focus last night, since the green seemed "blurry," but I don't think changing the focus had any significant effect (and the fact that the green was jittery as hell led me to believe it was something more sinister).

I'm certainly going to try and follow up on Curt's suggestion, but out of curiosity, what do you think is going on instead?

Brent
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Sun Apr 17, 2011 7:14 pm    Post subject:

It sounds like a bit of HV arcing going on, thus the shaking and out of focus pix. Usually if there's a problem on the focus board, all three tubes will be affected in some way. The shaking leads me to believe HV issues.
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Sun Apr 17, 2011 7:30 pm    Post subject:

Hmmm, my speed reading read over the pic moving part. Maybe even try swapping ports on the splitter.

Then I want to know if changing focus control changes image.
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Mon Apr 18, 2011 5:31 am    Post subject:

Hey guys -- well, very little progress tonight. I located the splitter block no problem, and I think I determined that the green tube's lead is the center one of the 3 red leads in the block (?)

The problem is that even with my very small hands, the best I could do was to press the top of the boot with 2 fingertips, one on each side of the lead, and not what I would consider HARD, like Curt indicated.

I don't see any way to exert any force into that location, unless I was supposed to open up something on the inside of the projector to gain more access (?) I think there's a board that swings downward or something -- I've never done that before -- maybe I was supposed to?

I googled removing the side panel, and found some tutorial that said you first have to remove the back panel and also the lower front panel. As luck would have it, one of the back panel screws is stripped, and the others are crazy tight. Plus, if there are additional screws for that (and/or for the lower front panel) in between the bottom of the PJ and the ceiling, I don't think I'd be able to get in there.

So now I'm just back to frustrated and depressed. I did take the opportunity to shoot a quick video for diagnostic purposes, just to confirm that we're barking up the right tree here. You can download it here:

http://www.sendspace.com/file/99olm5

The video is quick and dirty handheld, a couple of feet from the screen, and you can see that R & B are solid and focused, whereas G is vibrating and is just as blurry and unfocused in person as it looks in the video. For whatever it's worth, when you first power on the PJ, the green is blurry but motionless, and then after about 5 seconds or so it starts vibrating and very quickly ramps up to what you see here.

I'd appreciate it if you guys can confirm the diagnosis with this example.

Regardless, I'm feeling very wary of tackling this myself, since I haven't even managed to do what seemed to be relatively simple. Do you guys know of any tech in the Miami/South Florida area? I don't know of any, and I only see one person on the referral list (who says he knows Electrohome), and I don't even know if that's up to date. I'd feel so much better having an expert do the work here.

Anyway, I REALLY appreciate your thoughts on this...

Thanks!

Brent
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Apr 18, 2011 2:03 pm    Post subject:

You do need to take the back panel off to get at the side panel screws. you don't need to take the front off. Go ahead and drill out that stripped screw, you'll need to take that back panel off down the road anyways for future servicing.

I would interchange the green and red HV leads on that HV splitter, and it's really easy to do with the side panel off.
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rungabic



Joined: 17 Apr 2011
Posts: 17


Posted: Mon Apr 18, 2011 2:16 pm    Post subject:

Hi Curt -- does the back panel come off with just the 3 screws on the back, or are there more on the underside of the PJ? I ask because without removing part of the hushbox frame, I can't see or access the space in between the bottom of the PJ and the ceiling.

If I can manage to remove the rear panel, how do I remove the side -- it only screws in at the rear, or is it that I at least need to remove the plastic cover that surrounds the lenses?

Lastly, if I break the seals on those boots in the splitter (pry them up somehow?), do they not need to be re-sealed somehow?

And is it your thought that it might be a bad port on that splitter?

Did you get a chance to watch the video clip I uploaded?

Sorry for the barrage of questions and abusing your goodwill -- but I'm desperate (and depressed)...almost feel like taking the thing down and throwing in the towel, which seems a shame...

Brent
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Curt Palme
CRT Tech


Joined: 08 Mar 2006
Posts: 24396
Location: Langley, BC

TV/Projector: All of them!

Posted: Mon Apr 18, 2011 2:23 pm    Post subject:

Just the three screws on the back, then it lifts up and comes out. Two screws under it hold the side panel on, then there's also one at the top front holding the front of the side panel on (front top meaning floor mounted, so the screw is facing the floor as it hangs).

there's no 'seal' to speak of, only the suction between the rubber boot and the plastic part of the splitter. Wedge a thin screwdriver under it, wiggle it around the boot and pull up on the rubber boot all at the same time.

I really think it's a bad HV lead. I suspect a break in the cable somewhere internally. I can't view the video, my video player is screwed up, but swapping the rubber boots between splitter outputs will confirm that the problem is isolated to the green tube.... or the splitter.
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macgyver655



Joined: 22 Aug 2007
Posts: 8508


Posted: Mon Apr 18, 2011 2:26 pm    Post subject:

rungabic wrote:
Hi Curt -- does the back panel come off with just the 3 screws on the back, or are there more on the underside of the PJ? I ask because without removing part of the hushbox frame, I can't see or access the space in between the bottom of the PJ and the ceiling.

If I can manage to remove the rear panel, how do I remove the side -- it only screws in at the rear, or is it that I at least need to remove the plastic cover that surrounds the lenses?

Lastly, if I break the seals on those boots in the splitter (pry them up somehow?), do they not need to be re-sealed somehow?

And is it your thought that it might be a bad port on that splitter?

Did you get a chance to watch the video clip I uploaded?

Sorry for the barrage of questions and abusing your goodwill -- but I'm desperate (and depressed)...almost feel like taking the thing down and throwing in the towel, which seems a shame...

Brent


Stop whining and get those covers off....

just kidding, just trying to get you motivated, lol.

The boots on the splitter are NOT glued, maybe just stuck somewhat. Try to roll up the boot a little to remove the wire.

I viewed your movie. If it was me I would first try what Curt is telling you. Swap the green and red tubes wires in that splitter.

If that doesn't fix it it could be a bad wire like Curt said but I will give you a few other simple things to try before having to change that wire cause changing that wire is a bitch compared to just swapping wire in the splitter.
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