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Marquee HVPS Fuse exploded
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nidi



Joined: 17 Aug 2008
Posts: 305
Location: Switzerland

Posted: Mon Oct 18, 2010 2:27 pm    Post subject:

HK-Steve wrote:
Athanasios,
Definately no glycol issues, first thing I checked.
Ceiling mounted also does not cause the same issue with glycol. more mess on the floor.

VNB's have been checked, could find no issues.

Just don't want to blow an other HVPS. good for Curt, not for me. Embarassed



Cheers
Steve




can anyone please help. Steve is at a stage not knowing how to proceed without blowing another HVPS.

is there a way to test tubes without using an HVPS ?

we think there's one bad tube, but which one.

we even were talking about tossing a coin which tube to test first.

it's frustrating to know that we will damage another HVPS , and another , until we find the

bad tube.

any suggestions, please?


Thanks


Michael
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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Mon Oct 18, 2010 2:38 pm    Post subject:

Did you guys check Scotts suggestion here?

tse wrote:
About the only thing that is going to blow a fuse like that is a large "inrush" current. Check those mosfets again. If they are not shorted look for punctured insulator between mosfet and heatsink. It could be one of the plastic caps on the power input. Something in the mosfet/input section is shorted to the chassis or shorted across the 385VDC input.

Scott




I think you'd have to check that 390 volt wire assembly going from the LVPS to the HVPS.

Athanasios

_________________
Don't blame your underwear for your crooked ass~ unknown Greek philosopher


"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan

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mp20748



Joined: 12 Sep 2006
Posts: 5689
Location: Maryland

TV/Projector: 9500LC Ultra / Super 02 and 03 VIM

Posted: Mon Oct 18, 2010 5:41 pm    Post subject:

I'm really puzzled on this one trying to figure out how a tube could cause the HVPS to blow its FETs..Confused


The power supplies in the Marquee are both smart supplies. Meaning, they just don't fire up without first confirming the load on them.

The LVPS when you turn it on, it senses a load on each of the rails and if that load is off, the projector will shut down. And its rails put out a lot of current once it settles. Think about it, when have you ever seen a burnt trace or wiring in a marquee from a short?

The same people who set the design goal for the LVPS did the same thing with the HVPS. It to will do a current sense before firing up. If you notice, when you fire up a Marquee, you should notice a brief high voltage noise or sparkle as what's common when high voltage gets to the CRT's... a few seconds later, you'll here that noise again, but loader. That's because the HVPS initially fires up, before it really fires up. If there's a load (tubes, splitter,etc) on the 34.9kv line, you will not hear the second and final noise.


I know the Marquee is not the most advanced of the CRT projectors, but it'll be hard to find one with more advanced circuit and tube protection than a Marquee.


This is a strange problem indeed..Sad
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Mon Oct 18, 2010 5:44 pm    Post subject:

All the chassis wiring has been checked, visually and also for electrical insulation, plus continuity.

The VNB are good, as I have tested with a 8inch tube which fired up no worries for the 3 VNB.
Which also test the splitter.



Cheers
Steve

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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Mon Oct 18, 2010 5:47 pm    Post subject:

Thanks Mike, But I know what you mean with the start up of the HV,
But when the projector starts, we get the normal clicks of the CLM, then the last click is the HVPS.

for which we get the fuse exploding, no crackle at all.
it is pretty much as soon as the relay turns the HVPS on, BANG.


Appreciate the replies and advice.


Cheers
Steve

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mp20748



Joined: 12 Sep 2006
Posts: 5689
Location: Maryland

TV/Projector: 9500LC Ultra / Super 02 and 03 VIM

Posted: Mon Oct 18, 2010 5:53 pm    Post subject:

The only thing I would suggest is to either replace the FETs and see what happens, or try another HVPS in it, but do so starting out with the anode lead not connected to the splitter and floating away from touching anything.
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Mon Oct 18, 2010 7:03 pm    Post subject:

I have 2x HVPS which I have replaced the FET's, but they are non repairable now, as they just don't fire up any more,
so looks like more damage than just the FET's.


Tomorrow I will take some video of when I power up and show what happens.


Keeps the suggstions going, Much Appreciated


Cheers
Steve

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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Mon Oct 18, 2010 7:10 pm    Post subject:

Steve have you looked closely at the Connector where the HVPS plugs into ? It just has to be a short somewhere, this is bewildering us all . It is hard to look
at it through the bay to make areal assessment, is there any way to remove it and do a closer inspection. I think its just best to get this out of the way and move on to the next likely place.

Athanasios

_________________
Don't blame your underwear for your crooked ass~ unknown Greek philosopher


"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan

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draganm



Joined: 08 Mar 2006
Posts: 8990
Location: Colorado

Posted: Mon Oct 18, 2010 7:15 pm    Post subject:

HK-Steve wrote:
The VNB are good, as I have tested with a 8inch tube which fired up no worries for the 3 VNB.
Which also test the splitter.
Cheers
Steve
so you put the VNB's and splitter in another machine and they tested good there?
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mp20748



Joined: 12 Sep 2006
Posts: 5689
Location: Maryland

TV/Projector: 9500LC Ultra / Super 02 and 03 VIM

Posted: Mon Oct 18, 2010 7:25 pm    Post subject:

HK-Steve wrote:
I have 2x HVPS which I have replaced the FET's, but they are non repairable now, as they just don't fire up any more,
so looks like more damage than just the FET's.

Cheers
Steve


Ok, if you've replaced the FETs on both. Is it still blowing the fuse?
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Mon Oct 18, 2010 8:08 pm    Post subject:

OK 3 post, and 3 replies in 1 back.

Wiring loom is perfect, connectors perfect, even tested with new loom. still problem.

VNB and splitter put into another test chassis, no problem in test chassis, original chassis still a problem.

Replaced Fet's 2x times, plus some other resistors, diodes and caps, still a problem.



I am going gray, just thinking about this problem,
if I only had hair ")


Cheers
Steve

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mp20748



Joined: 12 Sep 2006
Posts: 5689
Location: Maryland

TV/Projector: 9500LC Ultra / Super 02 and 03 VIM

Posted: Mon Oct 18, 2010 8:14 pm    Post subject:

HK-Steve wrote:

Replaced Fet's 2x times, plus some other resistors, diodes and caps, still a problem.


Cheers
Steve


Did it still blow the fuse after you replaced these parts?
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Tue Oct 19, 2010 6:18 am    Post subject:

Yes, it still blew the fuse.
Looks like it has damaged something else further down the line.


Cheeers
Steve

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mp20748



Joined: 12 Sep 2006
Posts: 5689
Location: Maryland

TV/Projector: 9500LC Ultra / Super 02 and 03 VIM

Posted: Tue Oct 19, 2010 7:43 am    Post subject:

HK-Steve wrote:
Yes, it still blew the fuse.
Looks like it has damaged something else further down the line.


Cheeers
Steve


OK, that confirm that you either have a shorted tube or possibly something else external on the Anode lead of the HVPS thats shorting out the HVPS.

And it would have to be a serious short to take out the HVPS like that. The normal to typical loads on the HVPS would cause it to go into the 'fail safe' (protect) mode. That load that's on your HVPS has shorted the diode multipliers inside of the HVPS, and that's why it blows the replacement FETs.


Not sure how you would go about finding which tube it is, or if there's something else involved, without risking another working HVPS.
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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Tue Oct 19, 2010 9:00 am    Post subject:

To early in the AM for me. I'm not sure of a way to test a tube for internal HV shorts. There's three pages to read here so this might have been asked already. You have looked through the lenses for any visual tube damage? I have first hand experiance with what happens when a tube face cracks and coolant fills the tube. A HV short due to fluid in the tube bell can be read with a DMM. Not sure what the readings would be but it should be close to that of putting both test leads in a glass full of coolant.
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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Tue Oct 19, 2010 9:48 am    Post subject:

All the cables for the tubes and HVPS are all in good condition, so I don't think there is an issue there.
This why I am really hessitant at putting another HVPS in just to see it blow, not a cheap way to fix.

The tubes are all good visually, glycol is in the LC chamber, no cracks, or glycol in the neck of the tube.

I put a multimeter onto all tubes and they all had the same readings.


So Which Color tube do I put in first, to see if the HVPS blows again????
Flip a coin??



Appreciate all the advice.

Cheers
Steve

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stefuel



Joined: 07 Mar 2006
Posts: 3353
Location: Green Harbor MA USA

Posted: Tue Oct 19, 2010 10:35 am    Post subject:

"So Which Color tube do I put in first, to see if the HVPS blows again????
Flip a coin??"

NONE!!!

Pull the HV from all three tubes and see if HV comes up normal (not sure if a Marquee checks for HV connection to tubes).
Then connect one at a time.
The odds are in your favor of not blowing the HVPS on the first try (66 2/3rds %). If you get past the first one then it's
50/50 on the next try Laughing

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Chip
A Barco is only a AmPro with training wheels

Card carrying member of the AVS chain gang.
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tse



Joined: 03 May 2006
Posts: 1014
Location: Sweatbucket, Fl.

Posted: Tue Oct 19, 2010 12:38 pm    Post subject:

Replace fuse with two 100W, 220V incandescent light bulbs connected in series. If everything is ok the HVPS will come up and bulbs will have slight glow. If problem, lamps will light up bright but nothing should break. Might help to find the problem.

Scott

_________________
"Were we directed from Washington when to sow and when to reap, we would soon want bread."

Thomas Jefferson
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Nashou66



Joined: 12 Jan 2007
Posts: 16171
Location: West Seneca NY

Posted: Tue Oct 19, 2010 1:10 pm    Post subject:

Aren't Incandescent light bulbs now Illegal in Europe!!! And soon to be here? Damn Global warming BS!! Now i need to buy a lot of those to have incase i run into the same issue.

Athanasios

_________________
Don't blame your underwear for your crooked ass~ unknown Greek philosopher


"Republicans believe every day is the Fourth of July, but the Democrats believe every day is April 15." --- President Reagan

One Smart Dog!!!

Marquee High Performance Bellows now shipping!!
Marquee Modifications and Performance Enhancement
Marquee C-element and Bellow removal
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HK-Steve



Joined: 15 Jul 2006
Posts: 849
Location: Switzerland

TV/Projector: Marquee 9500, Epson 8100

Posted: Tue Oct 19, 2010 2:39 pm    Post subject:

Thanks for all the suggestions,
Today I am exhausted after a day of work and looking after my 2x boys who are on school holidays.

I will give some more feedback tomorrow on what I find with the lamps in series, Thanks Scott and Chip.


I repaired one of the supplies, but I don't think 100% because when I just had the splitter and no tubes connected, the fuse blew.
Splitter tests OK with the 8inch tube and also in my own projector, 9500.



Cheers
Steve

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