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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 18053 Location: Langley, BC
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Link Posted: Sun May 10, 2009 11:59 pm Post subject: Marquee LC tube removal done EASY! |
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Thought I'd share this quickly, want f/b from others before I put it on the main site.
One PITA that I've always had with Marquee LC tubes in taking them out of the aluminum housing is as per the procedure on the main site, once you use a drill to clear out all of the hardened silicone around the tube, you need to use a prybar and hammer to loosen the tube from the bellows, which can smash the tube, not to mention the 'yikes, I'm using a hammer on a CRT tube' thought.
So what I tried last week and worked like a hot damn is as follows:
Take out all hardened silicone as before around the tube, so you have about an inch or so deep groove/channel all around the tube. Take out all loose silicone bits, use an air compressor to blow out and clean out the channel/groove.
Take pure turpentine and pour it into the channel. Now, I poured the turpentine around the tube last Tuesday, was going to take it out of the channel on Thursday AM before I left for out of town, so it sat in there until Sat night at midnight when I came back into town. I saw it as I drove into the driveway, and gently pulled on the tube neck when I got in. I'll be damned if the tube didn't pull right out, I guess the 96 hours of soaking the silicone softened it. NO damage to the bellows, I flushed the LC area right away once the tube came out, and have let water sit in the LC chamber for 12 hours now, no leaks.
So what you say? Seems like a great way to go, as long as you have a few days to soak the turpentine around the tube.
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draganm
Joined: 08 Mar 2006 Posts: 5080 Location: Colorado
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Tim in Phoenix
Joined: 21 Oct 2006 Posts: 2248 Location: Phoenix
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Link Posted: Mon May 11, 2009 1:28 am Post subject: |
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Hello
Charles at VDC likes to put the tube in a 250F oven a couple of hours, providing you have taken the rear casting apart from the front casting. Saves you a couple of days however.
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Nashou66
Joined: 12 Jan 2007 Posts: 12835 Location: West Seneca NY
TV/Projector: Marquee 8000, 8500 And a 9500LC RetroIV , 2 Longbow 8500 Ultras(2004!!)Hd145's , Ampro 3600, a G90!!
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Curt Palme CRT Tech
Joined: 08 Mar 2006 Posts: 18053 Location: Langley, BC
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Link Posted: Mon May 11, 2009 3:41 am Post subject: |
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Dragan, other than it being stinky (I did mine outside), there's no mess at all. Only fill the turpentine to just under the edge of the aluminum, so it doesn't spill. I lifted the tube out gently, didn't spill anything but a few drops there either, put the tube aside, then carried the LC housing over to the hose and drain to flush the turpentine out quickly, as I didn't want it damaging the bellows. Seemed to work fine.
Next time I do it, I'll try taking the tube out in 12 hour intervals, but really, it slid right out with minimal force after about 96 hours, I know I did try rocking the tube back and forth after 2 hours, and it was still stuck in there solid.
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Mark_A_W
Joined: 15 Mar 2006 Posts: 3068 Location: Sunny Melbourne Australia
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Link Posted: Mon May 11, 2009 6:12 am Post subject: |
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Yep, I use turps on NEC tubes too.
It's about the only solvent that will eat silicone, but not kill you...immediately anyway..
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Decibel
Joined: 31 May 2007 Posts: 501 Location: Roma - Italia
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cmjohnson
Joined: 03 Apr 2006 Posts: 1677
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Link Posted: Wed May 13, 2009 1:55 am Post subject: |
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I place a fitted wood block right over the CRT face and then use bar clamps to slowly push the aluminum frame off the CRT, by setting the whole affair up face down on a workbench. The frame is being pressed down toward the bench and the wood block spaces the CRT face
far enough away from the bench that the frame has room to be pushed down. It takes just a few minutes to get the job done, but you
do need to extract what silicone you can from the channel first.
CJ
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-Pjackso
Joined: 31 Mar 2006 Posts: 393 Location: Oklahoma
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Link Posted: Wed May 13, 2009 2:53 am Post subject: |
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Will the turpentine hurt the C-element? That's be my only concern.
...I'm thinking over a long time period. For example, you let the turpentine work on the silicone, it dissolves the silicone, and the turpentine leaks into the LC chamber (without you knowing) and pools on the C-element.
Somebody probably has a bad C-element laying around. Try letting one soak for 2 days and post the results. I'd be curious.
_________________ -Nothing relevant to add.
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Nashou66
Joined: 12 Jan 2007 Posts: 12835 Location: West Seneca NY
TV/Projector: Marquee 8000, 8500 And a 9500LC RetroIV , 2 Longbow 8500 Ultras(2004!!)Hd145's , Ampro 3600, a G90!!
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Link Posted: Wed May 13, 2009 3:27 am Post subject: |
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Why even bother, use my advanced procedure to remove the Bellow from the Tube face housing side and keep the C-Element in place. then put the tube and the tube face plate in a bucket of turpentine and let the turpentine do the work. the C-element and bellow can be washed and cleaned while still in that part of the housing. After you put the new tube on the face plate and fill the cavity, re assemble the front of the LC housing that has the C element tot he Face plate and then fill with glycol.
Athanasios
_________________ Don't blame your underwear for your crooked ass~ unknown Greek philosopher
"The government can't control the economy without controlling the people" RR
One Smart Dog!!!
Tom Bauerle to Andre Cuomo" Elliot Spitzer Screwed some Prostitutes, you screwed the Constitution" On his call to Cuomo to Resign!!!
Marquee High Performance Bellows now shipping!!
Marquee Modifications and Performance Enhancement
Marquee C-element and Bellow removal
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draganm
Joined: 08 Mar 2006 Posts: 5080 Location: Colorado
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Link Posted: Wed May 13, 2009 6:45 pm Post subject: |
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| cmjohnson wrote: | I place a fitted wood block right over the CRT face and then use bar clamps to slowly push the aluminum frame off the CRT, by setting the whole affair up face down on a workbench. The frame is being pressed down toward the bench and the wood block spaces the CRT face
far enough away from the bench that the frame has room to be pushed down. It takes just a few minutes to get the job done, but you
do need to extract what silicone you can from the channel first.
CJ |
I made a tool monday to do exactly this, I remember you posting about blocks of wood before asnd soft pine is a great way to distribute force over a large and fragile area like the glass tube face.
Athan the tube will have been curing for 48 hours by tonight. This evening I will glue in the new bellows and C-element. I've been taking pics and will start a new thread about it.
_________________ MARQUEE HD MODS: Bring your Marquee CRT projector (or clone) back up to spec and offer even greater performance!
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Mark_A_W
Joined: 15 Mar 2006 Posts: 3068 Location: Sunny Melbourne Australia
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Link Posted: Wed May 13, 2009 10:16 pm Post subject: |
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You mean like this guys?
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stefuel
Joined: 07 Mar 2006 Posts: 3205 Location: Green Harbor MA USA
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Link Posted: Wed May 13, 2009 10:54 pm Post subject: |
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I bought the perfect tool for the job and it's mult-use. You should all do it my way. It's quick and a hell-a-va lot more fun then pushing them out.
Oh, I'm sorry. I forgot to name the tool. Eastwing 22oz framming hammer. No soaking, no pressing and no waiting
Really, when you think about it, no one seems to be sending tubes in for rebuilding any more because they suck so bad and they take up way less space in the trash when you remove them my way
_________________ Chip
A Barco is only a AmPro with training wheels
Card carrying member of the AVS chain gang.
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dturco
Joined: 06 Feb 2009 Posts: 3746 Location: Eastern Shore Maryland
TV/Projector: Runco DLP VX-3000i Marquee 9500 parts doner
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Link Posted: Wed May 13, 2009 11:26 pm Post subject: |
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| stefuel wrote: | I bought the perfect tool for the job and it's mult-use. You should all do it my way. It's quick and a hell-a-va lot more fun then pushing them out.
Oh, I'm sorry. I forgot to name the tool. Eastwing 22oz framming hammer. No soaking, no pressing and no waiting
Really, when you think about it, no one seems to be sending tubes in for rebuilding any more because they suck so bad and they take up way less space in the trash when you remove them my way  |
But what if all you want to do is put in a C-Element. Your way seems to damage the tube no?
_________________ Firefly rules. Can't stop the signal.
http://www.hulu.com/firefly
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Mr. Green
Joined: 23 Feb 2007 Posts: 1198 Location: Calgary
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Link Posted: Thu May 14, 2009 12:08 am Post subject: |
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I can see it now "Chip smash! Arrrr!"
_________________ You can be young only once but, you can be immature forever.
Current Projector Marquee9501LC with PS3 (BLu-Ray) at 1080P LOVE IT! Screen is an Elunevision 120" 4:3 (2.4 gain - no hotspots). (also own a NEC 9PG+)
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Mark_A_W
Joined: 15 Mar 2006 Posts: 3068 Location: Sunny Melbourne Australia
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Link Posted: Thu May 14, 2009 12:14 am Post subject: |
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5 minutes with the clamps is a lot better than 1 minute with the hammer and 15 minutes with the vacuum cleaner...
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dturco
Joined: 06 Feb 2009 Posts: 3746 Location: Eastern Shore Maryland
TV/Projector: Runco DLP VX-3000i Marquee 9500 parts doner
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Mark_A_W
Joined: 15 Mar 2006 Posts: 3068 Location: Sunny Melbourne Australia
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Link Posted: Thu May 14, 2009 12:22 am Post subject: |
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Yes, I know.
We are just rambling OT.
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dturco
Joined: 06 Feb 2009 Posts: 3746 Location: Eastern Shore Maryland
TV/Projector: Runco DLP VX-3000i Marquee 9500 parts doner
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Link Posted: Thu May 14, 2009 12:24 am Post subject: |
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In that case.... is this red from the C Element or my bloody finger?
_________________ Firefly rules. Can't stop the signal.
http://www.hulu.com/firefly
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stefuel
Joined: 07 Mar 2006 Posts: 3205 Location: Green Harbor MA USA
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Link Posted: Thu May 14, 2009 1:28 am Post subject: |
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| dturco wrote: | | stefuel wrote: | I bought the perfect tool for the job and it's mult-use. You should all do it my way. It's quick and a hell-a-va lot more fun then pushing them out.
Oh, I'm sorry. I forgot to name the tool. Eastwing 22oz framming hammer. No soaking, no pressing and no waiting
Really, when you think about it, no one seems to be sending tubes in for rebuilding any more because they suck so bad and they take up way less space in the trash when you remove them my way  |
But what if all you want to do is put in a C-Element. Your way seems to damage the tube no?  |
What is the name of this thread???
"Damage the tube no?" damage the tube hell yes. That's the whole idea. And if someone is pissing you off, you can just mumble their name while you are swinging away
You probably didn't like my post in your red c-element thread but someone needed to stop you and make you think before you break something. Don't worry, it won't happen again.
_________________ Chip
A Barco is only a AmPro with training wheels
Card carrying member of the AVS chain gang.
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